When you’re cutting towards the edge or making cutout pieces, you might need another tool to get you started. Starting With… Safety Concerns! Once you’ve distinguished these, begin with drafting the cut line on your plywood by a wood pencil. There are many possible reasons why your Jigsaw is not cutting straight. It's an excellent jig-saw and with the correct blade it gives a very good finish - also one of the pendulum settings gives a cleaner cut on some materials. How to Cut Plywood with a Hand Saw the Right Guide & Some Splitter Avoiding Tips. Maintain the momentum as you go along until you cut your plywood. If you are using a hand jigsaw, it is easier to cut across fibers. Cut only dry plywood. Basically, it suctions all wood dust to give you a clearer vision of your cutting line. Take your time cutting, and don’t rush anything. Jigsaws are very versatile that it allows you to do various cuts. I actively use this method. Jigsaws are stationary machines. One way could be to draw a circle on the wood and mark all the important points on it to assist while cutting with jigsaw. Next Project › Family Handyman. Make sure you do this process during the cutting period. I am using a router to cut out a pattern on dozens of 4' by 8'plywood. It causes a lot of vibrations, which may lead to splintering. The best jigsaw blade for plywood Invented 60 years ago by a Swiss man who converted his wife's sewing machine to cut wood by grinding down and installing a piece of hacksaw blade into the machine the jigsaw has gone on to be one of the most popular power tools in the average workshop, domestic or professional. Keep the plywood on top of the board. Circular Cut through Jigsaw. On the other hand, when cutting metal or a thick wood, we usually set the speed at 2-3. This is especially not pleasant if the cut is already ready to burn the picture. Also, don’t forget to adjust the pendulum motion degree of your Jigsaw, which we’ll discuss later on this article, it improves the cutting speed and the evacuation of sawdust. It eradicates the chance of sliding the blade or missing the cut. If you are a woodworker, carpenter, or an enthusiastic DIYer, you must know how to cut plywood with a jigsaw without splintering. Cut With the Good Face Down. Attach a boring bit to your electric drill. Here’s a summary of it. Clamp it down, but place clamps where they won’t be in the way of cutting. Use a jigsaw to create this simple stool, and “dress it up” with a round-over router bit. The chip appears due to the fact that the file with the teeth pointing up rips off the top layer of veneer. But as expected, it is more difficult to cut the end grain, so it is quite difficult to rip a board using this saw. Often beginners have difficulties in cutting plywood. Files differ in the size of the tooth, edge, length, direction of the … It is important that the tape is well glued and held. To prevent the top layer of veneer from being lifted up, you can glue a tape on top of the plywood. Undercutting the top layer of plywood with a knife helps to get a clean saw cut very well. Choosing an appropriate blade for this task is crucial. This eliminates the chance of you sliding the blade to either side and missing the cut line entirely. Therefore, the saw is smooth. underlayment works fine. Bosch T101AO. If your jigsaw has an orbital setting—an internal action that rocks the blade in a pendulum-like motion while simultaneously stroking up and down—set it to the greatest orbit for fast, but rough, cutting. Make sure to choose the appropriate blade. When it comes to wood the harder the piece is the more difficult to cut by the jigsaw. How To Cut Plywood With A Jigsaw Without Splintering? This kit comes with five different blade types, which allows you to make virtually any cut you could need in the plywood. Turn off the orbital action for cutting curves with less than a 3" radius. So, you can do almost everything with a Jigsaw for materials no more than 1 inch. Many people agree that this is a great plywood blade. If you are working with a jig saw, it is highly recommended to either use a saw blade for cutting metal or files used for laminates. It’s harder to look at the cutting line or the blade while cutting; which makes it difficult to create precise bevel and curve cuts without consistent practice. Always make sure the jigsaw’s cord has enough length to reach where you’re cutting. I have a Bosch Professional jig-saw that came with 20 assorted Bosch blades. So, a clear concept for what is the reason behind it is a must to know. In short, a saw “to do everything”. 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